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Home   >   Machinery International Corp   >   November 20 2017


0C0926 CASTING MACHINES, CONTINUOUS
HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188) Ref: 13188

HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13188)
           
           

          
          MACHINE# 13188
          
          SPECIFICATIONS:
          
          PURPOSE: TO MELT ZINC, CAST IT INTO STRIP, ROLL IT DOWN TO FINISH GAUGE, COIL,
          
          AND CREATE CALOTS. ALSO MOST RECENTLY USED TO CAST ALUMINIUM STRIP OF 16MM,
          
          19MM AND 25MM THICK.
           
          APPLICATION: TO PRODUCE ZINC CALOTS AND COMPONENTS IN ZINC CHLORIDE BATTERIES,
          
          BUT CAN BE USED FOR MANY OTHER ZINC APPLICATIONS INCLUDING CASTING ZINC SLABS
          
          FOR ELECTROPLATING OF 250mm (10") x 300mm (12") x 25mm (1") OR CASTING
          
          ALUMINUM STRIP/SLUGS.
          
          THE LINE CONSIST OF:
          
            MELTING FURNACE:
            MANUFACTURER:      SRC ALUMINUM LTD. TURKEY
            TYPE:              STATIONARY REVERBERATORY FURNACE (NATURAL GAS), NEW 2015
          
            CAPACITY:          17 TONS for Aluminum, 45 TONS for zinc
            QUANTITY:          1 Recuperative supply hot air N/G Burners
            BURNERS CAPACITY:  2 x 1.500 kW/h = 3.000 kW/h, 2.580.000 kCal./h
            POWER SUPPLY:      380 VOLTS, 3 PH., 50 HZ
            * FOR PRODUCTION CAPACITY TABLES GO TO END OF THIS QUOTE.
            MELT RATE:         3.800 KG/HR. (8,380 Lb./Hr.)
          
          CASTING MACHINE:
            MANUFACTURER:                      HAZELETT CORP. (U.S.A.)
            TYPE:                              TWIN BELT CONTINUOUS
            THICKNESS RANGE:                   9.5mm - 50mm (0.375" - 2") ZINC
                                               16MM - 25MM (0.63" - 1") ALUMINIUM
            MAXIMUM WIDTH:                     305mm (12")
            WIDTH AT START-UP:                 285mm (11.2") MAX.
            WIDTH FOR MAJORITY OF PRODUCTION:  285mm (11.2")
            BELT WIDTH:                        508mm (20")
            CASTING SPEED RANGE:               2.69/13.46m/Min. (8.8/44 FPM)
            CASTING SPEED FOR MAJORITY OF PRODUCTION: 6.78m/Min. (22 FPM)
            CASTER DRIVE MOTOR POWER:          1.36/7.46 kW
            MIN./MAX. RPM:                     400/2200 RPM
            OVERALL GEAR RATIO:                313.05:1
            MAXIMUM PRODUCTION:                10,900 KG/HR. (24,000 LB./HR.)
            CASTER COOLING WATER FLOW
             RATED AT MANIFOLD:                5680 L/Min. @ 2.46 BARS
            COOLING REQUIREMENTS:              453,000 K CAL/HR.
            APPROX. POWER EACH MAIN PUMP:      55 kW @ 1440 RPM
            TYPICAL SIZE PRODUCED:             12.7mm (1/2") THICK x 305mm (12") WIDE
           
           HOT ROLLING MILL 1:
            MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
            TYPE:                              2-HI HOT MILL
            ROLLS:                             WATER COOLED W/RECIRCULATION SYSTEM
            SCREWDOWNS:                        MOTORIZED
            TYPICAL ZINC REDUCTION:            12.7mm - 6mm (1/2" - 0.236")
            ROLL DIAMETER:                     435mm (17") MAXIMUM
            ROLL FACE LENGTH:                  425mm (16 3/4")
            MILL SPEED:                        27.5 M/Min. (90 FPM)
            ROLL LOADING CAPACITY:             300 TONS MAXIMUM
            SCREWDOWN, 2 MOTORS EACH:          6.7/8.5 KW @ 1410/2850 RPM
            MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
            SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.19 IPM) MINIMUM
                                               9.69mm/Min. (0.38 IPM) MAXIMUM
            ROLLING TEMPERATURE INCOMING:      200-250 DEG. C (391-482 DEG. F)
          
            MATERIAL SECTION:                  285mm (11.2") x 12.7mm (1/2") THICK
                                               TYPICAL ZINC
            MATERIAL REDUCTION:                12.7mm (1/2") x 6mm (0.236") THICK
                                               TYPICAL
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/100/200 KW
                                               0/800/1600 RPM
            DRIVE GEARBOX RATIO:               79.6:1 REDUCTION
           
           HOT ROLLING MILL 1 RECOILER:
            CAPACITY:                          1500 KG (3300 LBS.)
            DRIVE:                             35 kW DC VARIABLE SPEED
            SPEED RANGE:                       0-55m/Min. (0-180 FPM)
            COIL CAR
            COIL PUSHOFF:                      HYDRAULIC
          
          HOT/COLD ROLLING MILL 2:
            MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
            TYPE:                              2-HI HOT/COLD MILL
            SCREWDOWNS:                        MOTORIZED
            MATERIAL:                          99.99% COMMERCIALLY PURE CAST ZINC
            ROLL DIAMETER:                     435mm (17")
            ROLL FACE LENGTH:                  425mm (16 3/4")
            SCREWDOWN MOTORS (2):              6.7/8.5 KW @ 1410/2850 RPM
            MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
            SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.189 IPM) MINIMUM
                                               9.69mm/Min. (0.3815 IPM) MAXIMUM
           HOT ROLLING INFO:                   
            MATERIAL TEMPERATURE INCOMING:     200-250 DEG. C (391-482 DEG. F)
            MATERIAL SECTION:                  285mm (11.2") x 6mm (0.24") TYPICAL
            MATERIAL REDUCTION:                6mm (0.24") x 3mm (0.12")
          
           COLD ROLLING INFO:
            MATERIAL TEMPERATURE INCOMING:     20 DEG. C (68 DEG. F)
            MATERIAL SECTION:                  285mm (11.2") x 3mm (0.12") TYPICAL
            MATERIAL REDUCTION:                3mm (0.12") x 0.45mm (0.018")
                                               (IN 4 PASSES)
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/500/500 KW
                                               0/850/1600 RPM
            DRIVE GEARBOX RATIO:               8.3:1 REDUCTION
            TYPICAL STRIP WIDTH:               285mm (11.2")
            TYPICAL ZINC REDUCTION (HOT):      6mm - 3mm (.240"- .120")
            TYPICAL ZINC REDUCTION (COLD):     3mm - 0.45mm (.120"- .017") IN 4 PASSES
            ROLLS:                             WATER COOLED
          
           PAYOFF REEL:
            MANDREL DIAMETER EXPANDED:         610mm (24")
            MANDREL DIAMETER COLLAPSED:        535mm (21")
            CARRYING CAPACITY:                 1500 KG (3300 LBS.) MAXIMUM
            COIL OUTSIDE DIAMETER:             1250mm (49") MAXIMUM
            COLD ROLLING LINE SPEED:           190 M/Min. (624 FPM)
            PAYOFF (RPM):                      49 RPM (MIN.) 1250mm (49")
                                               99 RPM (MAX.) 610mm (24")
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/20/20 KW
                                               0/640/1600 RPM
            GEARBOX RATIO:                     14.5:1 REDUCTION
                                               14.5 REDUCTION
          
           MILL EQUIPPED WITH TWO RECOILERS w/BELT WRAPPERS:
            TYPE:                              EXPANDING MANDREL
            MANDREL SIZE EXPANDED:             610mm (24")
            MANDREL SIZE COLLAPSED:            585mm (23")
            CARRYING CAPACITY MAXIMUM:         1500 KG (3307 LBS.)
            COIL OUTSIDE DIAMETER:             1250mm (49")
          
           HOT ROLLING:
            LINE SPEED:                        55 M/Min. (180 FPM)
            MANDREL SPEED:                     14-28 RPM
            COIL DIAMETER:                     1250mm (49") - 610mm (24")
          
           COLD ROLLING:
            LINE SPEED:                        250 M/Min. (820 FPM)
            MANDREL SPEED:                     64-130 RPM
            COIL DIAMETER:                     1250mm (49") - 610mm (24")
          
            OTHER RELEVANT DATA:
             D.C. DRIVE MOTOR:                 0/35/35 KW
                                               0/640/1600 RPM
             DRIVE GEARBOX RATIO:              52:1 HOT ROLLING
                                               11.48:1 COLD ROLLING
            COIL PUSHOFF:                      HYDRAULIC
            BELT WRAPPER
            COIL CAR
           
           FUME EXHAUST SYSTEM
           
           COIL EXTRACTION SYSTEM:
            TYPE:                              WALKING BEAM
            CAPACITY:                          21 COILS
            WEIGHT PER COIL:                   1500 KG (3300 LBS.)
            COIL O.D.:                         1250mm (49")
            COIL WIDTH:                        300mm (11.8")
           
           JIB CRANE 1:
            CAPACITY:                          2 TON
            HOIST SWIVEL:                      3000mm (118")
            MAXIMUM LIFT ABOVE FLOOR:          2900mm (114")
           
           JIB CRANE 2:
            MANUFACTURER:                      PELLOBY
            CAPACITY:                          3.2 TON
            HOIST SWIVEL:                      6400mm (251")
            MAXIMUM LIFT ABOVE FLOOR:          3200mm (126")
            ELECTRICS:                         380 VOLT
           
           HYDRAULIC UNIT:                     82 - 110 BAR PRESSURE
           
           CALOT BLANKING PRESS 1:
            MANUFACTURER:                      RHODES (U.K.) LTD.
            TYPE:                              DOUBLE SIDED, SINGLE HELICAL
            CAPACITY:                          151 TON
            STROKE:                            31.75mm (1 1/4")
            OPENING:                           BED PLATE TO RAM STROKE
                                               298mm (11 3/4")
            RAM ADJUSTMENT:                    76mm (3")
            BED AREA:                          736mm (29") x 610mm (24")
            WIDTH BETWEEN SLIDES:              889mm (35")
            STROKES PER MINUTE:                0-100
          
          CALOT BLANKING PRESS 2:
            MANUFACTURER:                      RHODES (U.K.) LTD.
            TYPE:                              DOUBLE SIDED, SINGLE HELICAL
            CAPACITY:                          200 TON
            STROKE:                            31.75mm (1 1/4")
            OPENING:                           BED PLATE TO RAM STROKE
                                               298mm (11 3/4")
            RAM ADJUSTMENT:                    76mm (3")
            BED AREA:                          736mm (29") x 610mm (24")
            WIDTH BETWEEN SLIDES:              889mm (35")
            STROKES PER MINUTE:                0-100
          
           CALOT CLEANING, DRYING AND LUBRICATION UNITS
          
           FILTER BAG HOUSE
          
           COIL UPENDER:
            COIL WEIGHT:                       1500 KG. 
          
          NEWALL CHURCHILL MODEL C ROLL GRINDING MACHINE 
          
          IN ORDER TO MAINTAIN THE PROFILE ON THE ROLLS.
          COMPRISED OF THE FOLLOWING EQUIPMENT ITEMS:
          
          WHEEL LIFTING ATTACHMENT
          HYDRAULICS OIL FEED SYSTEM
          CENTER GRINDER
          ELECTRICAL CONTROL PANEL AND ASSEMBLY
          2 HEADSTOCKS
          TAILSTOCK
          ROLL BALANCE SUPPORTS x 2
          GRINDING WHEEL AND ASSEMBLY
          1.5 TON ELECTRICAL HOIST FOR THE ABOVE GRINDER
          MINUS AND PLUS CROWN GRINDING FEATURED 
          
          NEWALL CHURCHILL ROLL GRINDER: 
          YEAR OF MANUFACTURE:               1982
          MODEL / SERIAL NO.:                82 C / 20" x 72" 001
          1.5 TON ELECTRICAL HOIST 
          ELECTRICAL CONTROL PANELS AND ASSEMBLY
          
          CUT-TO-LENGTH LINE:
          
          RE-ROLLED ZINC/ALUMINUM STRIP IS UNCOILED AND CROPPED INTO PRE-DETERMINED
          
          LENGTHS, THE FOLLOWING EQUIPMENT IS USED FOR THIS PURPOSE:
          
           FEED COIL MANDREL
           STRIP EDGE SLITTER
           INLET GUIDE ROLLER 
           NIP ROLLER DRIVE ASSEMBLY
           HUMP TABLE
           SHEAR ASSEMBLY / EXIT FEED ROLLER TABLE
           ELECTRICAL CONTROL CABINET
          
          NARROW CUT-TO-LENGTH LINE:
            STRIP WIDTH:                       268mm (10.56") MAXIMUM
            STRIP THICKNESS:                   13mm (0.51mm)
            PASS SPEED:                        26m/Min. (85 FPM)
          
          LOTS OF SPARE PARTS OF EQUIPMENT, INCLUDING THREE SETS OF ROLLS WITH CHOCKS,
          
          BEARINGS, SLUG BLANKING TOOLS, HYDRAULIC/PNEUMATIC VALVES AND COMPONENTS,
          
          GEARS, GASKETS, SEALS, CORES, AND OTHERS RELEVANT EQUIPMENT, ETC.
          
          Hazelett Casting & Hot/Cold Rolling Line Actual Production Capacity:
          
          Daily; 1 shift (8 hours)
          Width:.......... 305mm
          Thickness:....... 19mm
          Speed:.......... 4.3mt/min.
          
          For Aluminum strip casting: Al gravity: 2.7gr/cm3
          Weight/min = 30.5cm x 1.9 cm x 430cm/min x 2.7gr/cm3 = 67.2 kg/min.
          W one hour = 60min x 67.2 kg/min = 4.032kg/h.
          W one day = 8h x 4.032 kg/h = 32.2 tons. (One shift, 8 hours/day)
          W annual = 300 days x 32.2 tonnes/day = 9677 tons. (One shift, 8 hours/day)
          W annual = 2 shifts x 9677 tons = 19.354 tons/year (For two shifts)
          
          For Zinc  strip casting: Zn gravity: 7.14 gr/cm3
          W daily = 85 tons/day (One shift, 8 hours/day)
          W yearly = 25.500 tons/year (One shift, 8 hours/day, 300 days/year)
          W yearly = 51.000 tons/year (For two shifts)
          
               **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**
          
          **ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
          
          
          

Machinery International Corp
20 Commerce Dr North Branford CT 06471-1250
Tel: 203-484-0400 Fax: 203-484-4499
Email (Request Quote): sales@machyintl.com
Web: www.machyintl.com



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